Klein Tools wins because it is the only set with no
bad category. Its threads held 84 in-lb, second only to the Greenlee, its tap
needs just 11 in-lb, it went through mild steel in 6.75 seconds with the bit
undamaged, and 4.55 seconds in aluminum is respectable. At $55 for eight pieces
it is expensive, but it is a more complete set than the Milwaukee's five.
The Milwaukee is second at 3.3 and gets there the same way — 82.67 in-lb of
thread strength and the same 6.75-second mild steel pass — for $40. At $8 a bit
it is the second most expensive here, and it only covers five sizes.
The value answer is the $27 NEIKO. Thirteen pieces in both SAE and metric at
$2.08 a bit, tied for the fastest budget set in aluminum, a light 14.33 in-lb
tap, and through mild steel in 9.65 seconds in good condition — faster than the
DeWalt at the same price and the IDEAL at $70. Its threads at 67 in-lb are the
weakness. If thread strength is what you care about, the $20 AUTOTOOLHOME cut
the fifth strongest threads in the review at 82.33 in-lb, ahead of the winner,
though it seized in steel.
The pattern worth taking away is that the sharpest taps do not make the best
threads. The HighFire, Hercules, and IVY Classic needed the least force to cut
and all three finished in the bottom five for thread strength, because a tap
that slips through easily leaves less thread behind. And tapping torque is the
best warning sign there is: of the five sets that needed more than 28 in-lb,
four could not get through 1/8 inch of mild steel. Avoid the $18 OCR entirely —
it took 53 seconds on its third aluminum hole, never produced a usable thread,
and broke.